We combine design and fabrication under one roof, creating a streamlined workflow from concept to finished product. Understanding our process helps you know what to expect and how to prepare for your project.
Our integrated approach means faster turnaround, better communication, and designs optimized for our manufacturing capabilities from day one. Less rework, Less cost, Less time to market.
We start by understanding your project needs, goals, and constraints. This includes discussing functionality, materials, quantities, timelines, and budget. Whether you have a sketch, CAD file, or just an idea, we'll work with you to define the project scope.
If you need design services, our team creates detailed CAD models using Fusion 360, SolidWorks, or Rhino. During this phase, we apply DFM (Design for Manufacturability) principles to ensure your part can be efficiently manufactured. We'll optimize the design for our specific capabilities—whether that's machining, welding, 3D printing, or a combination of processes.
We review the design for manufacturability, identifying potential issues before production begins. This includes checking tolerances, material selection, feature accessibility, and process compatibility. If you provided your own design, we'll suggest optimizations to reduce costs and improve manufacturability.
Once the design is finalized, we provide a detailed quote including material costs, labor, and timeline. We work with you to refine the design or process if needed to meet budget constraints. After approval, we move into production planning.
We plan the manufacturing process, select materials, prepare tooling, and program machines (if needed). For CNC work, we generate CAM programs. For robotic operations, we program tool paths. This planning phase ensures efficient production once we begin.
Production begins using the appropriate processes—machining, welding, cutting, 3D printing, or assembly. Our team monitors quality throughout production, ensuring parts meet specifications. For multi-step processes, we coordinate between different operations.
Completed parts are inspected to ensure they meet design specifications. We perform finishing operations as needed—deburring, sanding, surface treatment, or assembly. Parts are verified against the original design requirements.
Finished parts are packaged and delivered. We follow up to ensure everything meets your expectations and address any questions or concerns. For production runs, we maintain consistency across all parts.
Having design and fabrication in-house eliminates the back-and-forth between separate companies. Design changes can be implemented immediately, and production can begin as soon as designs are approved.
Designs are optimized for our specific manufacturing capabilities from the start, reducing material waste, setup time, and production costs. No need to redesign parts that don't work with available processes.
Direct communication between designers and fabricators means questions are answered quickly, issues are caught early, and the entire team understands project goals.
Our designers understand our manufacturing capabilities, so designs are created with fabrication in mind. This results in parts that are easier to make, more cost-effective, and higher quality.
With design and fabrication under one roof, we can verify parts against designs throughout the process, ensuring quality from start to finish.
If issues arise during fabrication, our design team can quickly modify designs or suggest alternatives. This flexibility reduces delays and keeps projects on track.
Whether you have a complete design or just an idea, we can help bring it to life. Send us your files, drawings, or describe your project, and we'll provide a fast, accurate quote.